Slag retention balls manufactured at the Manuel Works, Whitecross.

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These two balls were found at the Manuel Works, Whitecross during ground levelling activities.

They measure 9″ in diameter which is about 1/4″ larger than a football.

Many thanks to Alex Steven and Harry Wilson for the following information.

Harry – “These balls are probably slag retention balls which were made at Manuel of magnesite based concrete containing steel shavings. These were were thrown into the basic oxygen vessel at the end of the cast and floated on the surface of the molten steel and slag. On turning the vessel to empty it the steel ran out into the ladle the ball floated on the slag when all steel out it then floated into the tap hole sealing it and retaining the slag in the vessel which was then rotated and the slag and ball emptied into a slag pot.

They are as cast, they were used only once then lost in the slag pot. Typical BOV vessel with a 37 minute turn round would use up to 34 balls per day at max efficiency . They were sold at around £15/ball. They were replaced by a slide gate system attached to the tap hole to shut off the flow when the last of the clean steel passed through a much more effective system ensuring no slag from the BOV got through. They were used in the late 70s and 80s before being superseded by slide gates in the main plants. May have continued to be used in plants with vessels with capacity less than 150 tonnes (Ravenscraig ?)

Alex – “These spheres were made of refractory cement… yes with metal discs like washers embedded… they went on a vibrating tray up in the lances dept… might even have a core of barbed wire like the lances themselves. They may have had loops on them. Think they were chained together to remove slag from the steel ”

Charlie Sim states –  “I used to make them when I was 20 in the early eighties. These were for the steel works. I also used to make purging lances for them as well”

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1 Comment

  1. Charlie sim 29/01/2018 at 2:49 pm

    I used to make these as i worked in the lance department 1983 and your right we stopped making the same quantity as less demand. The steel lance purging rods were wrapped in barb wire and welded thin rods before casting them. The balls were all cement with an eyelit pushed in the top of the mould after vibrating the mould on the table. 9 were made at a time.

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