Scotland's Brick and Tile Manufacturing Industry

Below – 13/08/1883 – Aberdeen Press and Journal – Buchan’s Patent infringements by Hurlford Fireclay Works and Caledonia Fireclay Works.

14/06/1884 – Kilmarnock Standard – One of the reasons why Kilmarnock has not felt the depression of trade so severely as some other places, is the variety of the trades carried on in the town. Our working people do not depend entirely on one branch of manufacture, so that though there should be a collapse, greater or less, in one branch, others may have full employment. The practical extinction of the once extensive calico-printing industry was more than made up for by the development of the iron trades, and the growth of the wincey and tweed manufactures has gone far to fill the blank caused by the decline of carpet weaving. It is gratifying to notice the introduction of a new branch of industry in any direction, but more so when it points to the increased business capacity of a firm that has already acquired considerable fame in another direction, to some extent akin to the new undertaking. Within the last few weeks the Messrs. J. and M. Craig, Hillhead Works, have inaugurated the pottery trade, or manufacture of white earthenware goods of various kinds and qualities. The other branches of their Fire Clay Works have been enormously extended of late, and now by their enterprise and foresight, they have introduced a new branch of clay manufacture, and one which we hope will prove the nucleus of a business equally extensive with that hitherto so ably carried on. This week we had the pleasure of a visit to the new works, and by the kindness of Mr Taylor, the energetic manager, and Mr McLauchlan, the foreman of this branch, were initiated into some of the mysteries of the pottery manufacture.

The new works are situated to the east of the Fire Clay Works and are in the form of a parallelogram, 130ft. by 120ft., the workshops and warehouses lying on the east and west sides, with a central roadway between. The raw material, which consists of ball clay, Cornwall stone, China clay, and flint, is brought from the South of England by sea and rail, and we understand Messrs. Craig have such facilities for carriage that they will be able to compete favourably with Staffordshire (the great seat of the pottery trade), as well as with Glasgow and Ireland. They have also been able to secure the services of a competent foreman, and workmen from Staffordshire; Belleek, Ireland; and Glasgow so that there is every guarantee of the quality of their goods.

The clay and other materials are first carried to the “slip house,” and there ground into a very fine powdery paste by means of a revolving granite stone. It is then conveyed into separate tanks, run into a large vat, and mixed in a liquid state in the proportions necessary for the quality of the goods. These are called “Blunging pans.” The mixed clays are then passed through a fine sieve, by means of machinery, and taken up by force pumps into the “clay press,” which is strongly bound and screwed to sustain a pressure of 901bs. to the square inch, and which contains thirty leaves or cells. The mixture is here passed through strong cotton cloth made specially for the purpose. The water is thus runoff and the clay collected in bags containing about l cwt. each, or about one-and-a-half tons in all. This can be charged and emptied three times daily. In this state, it is like ribbed webs two feet wide and an inch thick. These are put in the ” pug mill,” where the clay is cut by knives placed like a steamer’s screw, and the purpose is to drive out the air, make it uniform in consistency, and quite solid. This operation is done twice, and the clay is then ready for manufacture.

We now turn to the modelling shop, where the moulds of stucco are fashioned. This is, of course, a critical operation, for on the quality of the mould will depend to a large extent the beauty of the article as to shape. From the modelling shop, we go to the making shop, where all the different articles are fashioned. We saw the whole process in the manufacture of an ewer of antique shape. The bottom of the ewer is first made; then the body in two parts, a gauge giving it uniform thickness; when the two parts have been brought together the inside is smoothed with a fine sponge, wet, and then run over with a piece of India-rubber sheet, the jug revolving on a pivot. The bottom is then put on and a strong strap drawn down on the outside of the whole. In this condition, it is placed on a shelf for about a couple of hours until it is ready for the drying stove. The handle is made separately and attached. The heating stove is in the centre of the premises and entered from both sides of the working section of the room. It is heated by exhaust steam passing through a series of pipes, to the extent of about 100 degrees, according to the quality of the goods, and the same test is applicable to the time the articles remain in it. Here, as elsewhere, they require to be tenderly handled, as they are easily soiled or damaged. This shop is 60 feet by 37. On leaving the drying shop the articles are taken to the other side of the parallelogram and put first into the “biscuit kiln.” Each article is placed in a “seggar,” which is made of fire-clay, and the seggars are piled in tiers or bings 25 in height and numbering in all 1,250. When the oven is filled the aperture is closed by means of fire-clay, and the fires lighted. Here they remain in “white” heat about fifty hours. Small openings are left to show when the material is sufficiently burned. When properly “biscuited,” the goods are warehoused, examined piece by piece, and all defective ones laid aside. They are then taken to the dipping house, in which each is immersed in the glazing vat, after which they are carried to the “glost” or glazing kiln, where they are put in “seggars” arranged in tiers as in the biscuit kiln, and allowed to burn for about eighteen hours. It takes from thirty to forty hours to cool this kiln and clear the goods. They are then taken to the “glost” warehouse, where they are examined, as in the biscuit warehouse, and all defective pieces laid aside. The goods are now ready to be warehoused as stock, or packed in crates, placed in wagons in the lye that has been carried to the side of the new works, and sent thence to their destination. It will thus be seen that the raw material enters one end of the parallelogram and comes out at the other end a finished product.

All that we have described applies to the purely white earthenware. When the goods have to be gilded, marbled, or enfigured, they are taken upstairs to a separate branch of the establishment. To be marbled the pattern is first put on a piece of tissue paper from a copperplate impression, and then transferred to the article by rubbing. The pattern adheres to the dish, and the superfluous stuff is washed off. The decorations by painting are done by the hand, and so is the gilding, the articles being placed on a revolving stand. We much admired the steadiness and dexterity with which this artistic work was done by the lady employed in its execution. Only practice could produce such fine work. All the decorated goods are taken to a small kiln, where heat is applied for six to eight hours, according to the class of goods. They are then put in sets, ready for the market.

The whole of the machinery in the works is moved by a very handsome horizontal engine of fully 20-horse power, made by Messrs. Grant, Ritchie, and Co. The engine has a patent governor, exceedingly sensitive, and we believe the only one of the kind in town. Close to the engine is the house where the glaze is made, but as the process is generally deemed a secret we did not inquire into it. It is not our intention to give a list of all the articles made in the works. Suffice it that the chief are, cabinet stands for house and ship use in white, marble, or gold; water-closet basins; plugs; toilet ware of a great variety of shapes and patterns in white, printed, enamelled, and gilt. There are also jugs of diverse patterns, many of them of antique design; cheese covers, jelly shapes, and others—all of them, in so far as our unpractised eye could judge, of fine finish and quality. Among the specialities are two articles which may be particularly mentioned, as Messrs. Craig are the only parties who have the right to make them—a right acquired from the patentee. One of them is called “Armstrong’s patent self-flushing urinal.” The water rises to a certain height in the small basin, and when that is reached an automatic flush takes place and carries off the contents. The basin fills again and the same process is repeated with the utmost regularity. The urinal being also trapped, no bad smells come from the drain. The other article is termed “Shields’ patent flush-out closet and trap combined.” It would need a diagram to describe the construction of this article. Suffice it that, as in the other, there is always from one to two inches of water in the pan, so that it is kept always clean. In both of these, the useful and the handsome have been well combined, and a considerable demand is expected for them.

We could not leave the works without wishing the Messrs. Craig every manner of success in their new undertaking. It is but the germ of what we trust will ultimately develop into an extensive and profitable branch of industry, giving employment to hundreds, enlarging the trade of the town, and yielding that profitable return which is expected and desired. If business tact, upright dealing, energy, and determination, coupled with a due regard to the rights and comforts of those in their employ, should command success, then the new branch of local industry set on foot by Messrs. J. and M. Craig will ere long be a flourishing one.

1886 – J. & M Craig, manufacturers of fire bricks, paving tiles, vitrified pipes, cattle troughs, chimney cans, flower vases, and other fire clay goods, also all kinds of sanitary & plumbers earthenware, Hillhead & Perceton Fire Clay Works, Longpark Pottery & Hillhead Colliery. (Page 235).

Below – 1886 – 1887 – J & M Craig, Kilmarnock advert.

Awarded the Gold, Silver and Bronze medals at the International Health Exhibition 1884 for exhibits comprising Buchan’s patent drain traps, Craig’s white enamelled fire clay sinks and washing tubs, Buchan’s Patent grease traps, access pipes etc

J & M. Craig, Fire clay manufacturers, coal masters and sanitary potters – Hillhead Fire Clay Works, Perceton Fire Clay Works, Longpark Sanitary Pottery and Perceton Collieries, Kilmarnock, N.B and Lilliehill Fire Clay Works, Dunfermline.

Sole Makers of

Buchan’s Patent Ventilating and Disconnecting Drain Traps,

Buchan’s Patent Grease Traps,

Buchan’s Patent Drain Pipes and Access Pipes,

Maguire’s Patent Safety-Joint Drain Pipes.

Sole Makers for Scotland and Ireland of Potts’ Patent Edinburgh Air-   Chambered Sewer Trap.

Manufacturers of

White and Yellow Enamelled Pire-Clay Sinks,

Washing Tubs, Milk Coolers, etc.

White and Coloured Enamelled Bricks,

Fire-Clay Sanitary Ware,

Glazed Sewerage and Water Pipes, Facing

Bricks, Cattle and Pig Troughs, Horse Mangers,

Water Cisterns, Fire Bricks, Furnace Blocks,

Gas Retorts, Chimney Cans, Flower Vases, and every description of Fire-Clay Goods.

Their enamelled fire clay sinks received Silver Medal at the London International Health Exhibition, 1884 and First Prize Medal from the

Sanitary Institute of Great Britain at Dublin, 1884.

And also obtained Highest Awards at Glasgow, 1883 and Newcastle,1882,

from the Sanitary Institute of Great Britain.

Received Prize Medals for Fire-Clay Goods at London, Edinburgh, Glasgow, Dublin, and Ayr.

Buchan’s Patent have received highest awards wherever exhibited and are Patronized by the Government Departments, and by the leading Architects,

Physicians, and Sanitarians in the Kingdom; and in use at Balmoral Castle.

None are genuine unless stamped ‘Buchan’s Patent’ and with our names as Sole Makers.

Buchan’s Patent Grease Trap and Buchan’s Ventilating Drain Trap (No. 2)-

About 40,000 in use.

Manufacturers of – Sanitary and Plumbers’ Earthenware, Cabinet Stands, Urinals, Closet Basins, Toilet Ware, Etc.

Sole makers of Armstrong’s Patent Automatic Flushing Urinals.

Price Lists and all information on application at Head Office, Kilmarnock.

Sole Makers of

‘ The Shields ‘ Patent Flushout Closet.

‘ The Shields ‘ Patent Flushout Urinal.

‘The Shields ‘ Registered Trapped Urinal.

Buchan’s (Edinburgh) Patent ‘ Eclipse ‘ Syphoning  Water-closet.

Buchan’s (Edinburgh) Patent ‘Climax’ Syphoning Water-closet.

Offices at Glasgow, Edinburgh and Greenock. Agencies in most of the principal towns in England, Scotland and Ireland. Edinburgh Depot and Office— 3 Canning Street. Dochard and McLean. Agents.

1888 – Alexander Murray (Agent for Messrs. J. & M. Craig), Perceton and Hillhead Fire Clay Works, Kilmarnock. Office, 98, Commerce Street.—

For upwards of twenty years the well-known Hillhead and Perceton Fire Clay Works, Kilmarnock, of which Messrs. J. & M. Craig are the proprietors, have had a depot and warehouse in this city, Mr Alexander Murray of the above address being the representative of the firm. Mr Murray, does a very extensive business, in fire clay goods, lime, and cement. The well-known sanitary ware manufactured by Messrs. J. & M. Craig has long occupied a prominent and well-sustained position in the trade. All the latest improvements have been introduced into its construction, and the well-known and durable character of their fire clay has made this ware very popular with sanitary engineers, architects, and builders.

The stock held by Mr Murray embraces glazed sewerage pipes, patent traps and cesspools, grease boxes, white and yellow enamelled sinks, washtubs, and milk coolers, white and coloured enamelled bricks ; also Buchan’s patent, sanitary appliances, including the famous drain ventilating traps, of which about 70,000 are now in use all over the country, and in America, the Colonies, &c. ; patent trap fittings, patent improved drain-pipes, patent grease traps, as used at Balmoral Castle, the Highland residence of the Queen; and Buchan’s anti-bell traps, Maguire’s patent safety-joint drain pipes, and Potts’s patent Edinburgh air-chambered sewer trap. Buchan’s patent drain traps awarded a gold medal at the International Health Exhibition, London, 1884, and highest awards at the other recent Sanitary Exhibitions. Potts’s patent trap was also awarded a gold medal at the International Health Exhibition, London, 1884, and at the Edinburgh International Exhibition, 1886. Messrs. J. & M. Craig received the only gold medal awarded for fire clay goods.

Mr. Murray is also agent for Messrs. Craig’s, Longpark Sanitary Pottery, Kilmarnock, at which they manufacture sanitary and plumbers’ earthenware, including cabinet stands, plug and tip-up basins, urinals, water closets, toilet ware, &c., the “Silent” flush-out closet, the Shield’s flush-out closet, and Armstrong’s patent automatic flushing urinals.

Below – 1889 – 1890 – J & M Craig, Kilmarnock advert.

Below- 26/09/1889 – Glasgow Evening Post – J. & M. Craig, of Kilmarnock charged with employing 2 females form 6 in the morning to 9 at night.

Below – 1895 – Hillhead Fireclay Works.

Below – 1896 –  J & M Craig advert.

Below – 1896 – 1897 – J & M Craig Advert.

1903 – J & M Craig Limited – Hillhead & Perceton Fire Clay Works & Longpark Pottery, Kilmarnock

Below – 1905 – 1906  – J and M Craig, Hillhead, Perceton and Longpark, Kilmarnock

10/01/1907 – Greenock Telegraph – The funeral took place yesterday of ex-baillie James Craig of Messrs J & M Craig, Hillhead Fireclay Works, Kilmarnock whose death occurred on Sunday. The town bells were tolled during the obsequies and the funeral was very largely attended, the Provost, Magistrates and Town Council being among the mourners.

16/07/1907 – British Clayworker Vol 16 – Fire-clay Works on Sale.—On the 28th ult., at Kilmarnock, the works, etc., of J. & M. Craig, Ltd. (in liquidation) were exposed for sale by public auction. The property of the company was detailed as follows:—The fire-clay and pottery works carried on at Hillhead, Kilmarnock, together with the farm and lands of Hillhead, with the farm steading thereon, and the field known as Longpark, extending in all to 80 acres or thereby, together with the works, buildings, fixed machinery plant, railways, pit rails above and below ground, office buildings, office furniture, stock-in-trade, etc.; also, the lease of the colliery and minerals, at Hillhead and Knockinlaw, and the colliery plant, moveable machinery, moulds, copper plates, etc., and the warehouse and office fittings and furniture at the company’s depot in Edinburgh, with the lease of the premises, and stock-in-trade of every kind there. The whole was exposed at the upset price of £35,000, but there were no offers, and the sale was adjourned.

Below – 1908 – Hillhead Fireclay Works.

31/03/1917 – Hamilton Advertiser – Important sale of fireclay work, plant, machinery, buildings etc. at Hillhead Fireclay Works, Kilmarnock on an early day …

Below- 13/10/1917 – Hamilton Advertiser – Hillhead Fire Clay Works for sale.

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Below – 20/10/1917 – Hamilton Advertiser – Shirlaw, Allan & Co, Auctioneers, Hamilton – On an early day – at Hillhead Fire Clay Works, Kilmarnock. Important sale of Fire Clay Works plant and machinery.

Below – 04/06/1919 – The Scotsman – J & M Craig, Kilmarnock in liquidation. Sale of stock.

1938 – The works are not depicted on this map.